Custom Clothing Quality Control
As professional custom clothing manufacturers and wholesale clothing suppliers, Power Sky Clothing Company takes “Customer First, Quality First” as the objective, from making sample, producing fabric, cutting, sewing, ironing, inspection, packaging, the clothing quality control team of our company controls the quality of garment manufacturing throughout the process.
1. Make detailed garment manufacturing plan
(a). After the customer has placed the purchase order, our clothing quality control team has already started working, they will be familiar with the style, the production process and the quantity of clothing purchasing order, and follow up the completion time of the fabric and accessories.
(b). Meetings with the department heads of the plate making, cutting, sewing and packaging of the garment factory, discuss the clothes sample styles, the production process, the quantity of garment purchase order, and formulate a detailed clothing manufacturing plan according to the fabric completion time. When to cut, when to sew, when to start packaging, and the quality issues that need attention during garment manufacturing.
2. Preparation before garment manufacturing
(a).Sample comments: According to the comments of customer’s feedback, check with the business department, whether the clothing sample has been corrected according to the customer’s comments, check the production details to meet the customer’s requirements, such as fabrics, accessories, size, etc.
(b).Sample: Check with the technical department for the clothing style, size of the garment, whether it has been corrected according to the customer’s feedback, then make a complete corrected clothes sample ,it is important.
(c).Fabric: After the fabric has been finished, it is necessary to carefully check whether the quantity is sufficient, whether the material is correct, there is no problem of color difference, dirt, etc. The color fastness of fabric must conform to international standards to ensure that the fabric fully meets the requirements.
(d). Accessories: Check carefully whether all the accessories used for production are correct, and check the quantity, including whether the logo of label is correct, whether the zipper is smooth, whether the size of button is correct, whether material of the label and printing are completely correct, etc. Whether the color and thickness of the sewing thread meet the production requirements.
3. Garment manufacturing inspection
(a).Cutting inspection: In order to not affect the size of the garment, before the fabric is cutted,the fabric needs to be loosened for 24 hours at least, and draw the pareto diagram according to the pattern, then cutting. For the cutting pieces, it needs to be numbered, and check whether there are bad pieces, and if find there are several bad pieces that need to be re-cut for instead. Our quality control team will check the cutting pieces to ensure they are all in the correct size.
(b). Sewing inspection: Sewing is the central process of garment manufacturing. Our clothing quality control team will inspect every part of sewing. Some styles of clothing will use different colors of sewing thread, the color and thickness of sewing thread must correct, the thread must be smooth, all the rough edges are invisible, the size of the left and right pockets should be symmetrical, It has to be in the same height. The size of the semi-finished products must be measured to ensure the size of the finished garment is completely correct.
(c). Ironing inspection: After the clothes have been finished in sewing, it needs to be ironed. Ironing can make the clothes look more flat and beautiful. The ironing process is a garment processing technology with high technical and skill requirements. It is very important. The edges, collars, body, pockets, sleeves and other parts all need to be ironed. The time of ironing needs to be well grasped. The time should not be too long. The strength of ironing also needs to be mastered.
(d).Finished clothes inspection: After the clothes have been ironed, it is necessary to carry out a comprehensive inspection for the finished clothes. Clothes need to be clean and tidy. Length and height of collars, sleeves and pockets have to be the same, symmetric left and right, the thread ends of inside and outside of the clothes must be completely cleaned and the size of garment must be measured within the tolerances allowed.
(e).Package inspection: In the process of garment packaging, the position of hangtag must be correct. The size of hangtag must match the size of the clothes. It is very important. The clothes must be folded beautifully. In addition, we will check the shipping mark of carton carefully.